Why does smoke come from the muffler?

Black smoke from the exhaust pipe can occur in all types of engines - those running on diesel fuel, gasoline, liquefied gas. If black smoke comes from the exhaust, this means that there is an ignition problem or an over-rich air-fuel mixture. Therefore, black exhaust is, first of all, an indicator of high toxicity of gases, increased fuel consumption and the presence of a problem in the fuel system.

Usually the problem is expressed in the fact that when you press the accelerator pedal (especially “cold” and/or when pressing hard), black smoke comes out of the exhaust pipe. At the same time, the engine often works unstably, “troits”, and starts poorly, especially after a long period of parking (for example, in the morning). In this case, it is necessary to distinguish between the concepts of “black smoke” and “blue smoke”, since these two signs indicate various breakdowns in the engine.

Cause of black smoke from exhaust

It is interesting that, regardless of what type of engine such a misfortune happens to, the common cause in most cases is the same, and it is that a too rich air-fuel mixture is supplied to the combustion chamber. But why, you need to consider a specific type of engine, since a gasoline engine produces much less black smoke than a diesel engine.

In general, the reasons for the appearance of black smoke from the exhaust may be problems with the ignition system, power system, or fuel injection system.

As for the ignition system, the two most common options are problems with the spark plugs or with the coil/coils. If the spark plugs do not produce a spark with the required power, then the air-fuel mixture does not burn completely. The result of this is, among other things, black carbon deposits on the electrodes. And sometimes the spark plugs are completely filled with fuel, making it difficult to start the engine. In a diesel engine, there are glow plugs, and if they are not heated correctly, they cause increased smoke, because the fuel is then not burned.

In a gasoline engine, the result of incomplete combustion of fuel can be the coil. If it is damaged, misfire may occur in individual cylinders.

In the fuel delivery system, problems in this context may be related to the fuel pump and/or fuel injectors. If they partially fail, fuel may be overfilled beyond the norm, resulting in the formation of an enriched air-fuel mixture.

Separately, it is worth focusing on low-quality fuel. Unfortunately, in our realities, many motorists are faced with the fact that gas stations sell low-quality fuel. This applies to all types of fuel - gasoline, diesel fuel, liquefied gas. If there is a significant presence of non-combustible impurities in their composition, the normal operation of the engine will be disrupted, which can lead, among other things, to the appearance of black smoke from the exhaust.

Please note that black exhaust is very toxic and not even a catalytic converter can handle it. However, there are subtleties that are characteristic of certain types of motors.

What could be the causes of black smoke?

The simplest and most easily eliminated cause of black smoke from the exhaust pipe may be poor diesel fuel. The soot remaining in the exhaust pipe indicates that the car was driven on low-quality fuel.

And an excess of soot, which is also deposited in the exhaust pipe, indicates that there is not enough oxygen in the combustion chamber. Due to the lack of air, hydrocarbons do not burn completely and enter the exhaust pipe along with the gas that is emitted from the combustion chamber.

Other reasons that may cause black smoke to appear from the exhaust pipe of a diesel engine:

  • lack of oxygen occurs due to a dirty air filter device ;
  • injector malfunction. Breakdowns of these devices occur when the car owner fills the car with low-quality fuel. Faulty injectors can be determined by barely noticeable engine vibration at low speeds;
  • incorrectly set injection timing. If the injection angle is not the one required, then fuel will be thrown into the combustion chamber ahead of time. This leads to a delay in ignition, since the remaining components, air and oil, have not entered the combustion chamber. The pressure in the cylinders increases. The diesel engine starts working hard;
  • turbocharger failure. The device can leak a lot of lubricating fluid into the intake tract. The required pressure does not develop. All this contributes to the fact that the combustible mixture does not burn completely;
  • High or low compression can also cause a diesel engine to smoke black smoke.

If the engine suffers from low compression, the owner will feel this not only by black or bluish smoke from the exhaust, but also by a loss of vehicle power. If the compression is increased, the driver will understand this by the noise that the engine makes when running. In this case, engine detonation begins.

Black smoke from carburetor exhaust pipe

If an engine with a carburetor has black smoke coming out of the exhaust pipe, the first thing you need to do is check the carburetor itself. Most often, the so-called “overfill” occurs, that is, the amount of incoming gasoline exceeds the norm. In turn, this can happen for two reasons.

The first is that the needle valve (colloquially called a “needle”) is faulty. It simply sticks and excess fuel passes through it. The second reason is clogged jets. They are small diameter nozzles. Often, when using low-quality domestic fuel (or simply over time), they become clogged, causing an over-enriched mixture to be created in the carburetor.

Often, to solve the problem, it is enough to clean it with a carb cleaner. If simple cleaning does not help, you need to buy a carburetor repair kit, which usually includes a new valve and jets. Replace them accordingly. At the end, you need to correctly configure the carburetor and set the gasoline level in the chamber.

Black smoke from the exhaust pipe when suddenly starting or overtaking on a diesel engine

If you are the owner of a diesel vehicle and notice black smoke emitting when you start or accelerate hard, you do not need to worry about a malfunction. Diesel can smoke because due to the inertia of the turbine, an excess of fuel appears in a short period of time with a lack of oxygen. This may produce a small puff of smoke, which should not be a concern. However, if the car emits a smoke screen when starting or sharply accelerating, this may be a cause for concern.

Smokes black from the exhaust injector

Answering the question why black smoke comes from the exhaust pipe of an injection engine, three main reasons can be identified.

Problems with injectors

On an injection engine, as on a carburetor engine, the injectors become clogged over time, especially when using low-quality fuel. In this case, first a situation occurs when, due to clogged injectors, there is not enough fuel, and then a certain moment comes when the tightness of the needle valve is broken, they begin to let an excessive amount of fuel into the combustion chamber. Naturally, under such conditions the engine will operate unstably, “triple”, the engine speed will “float”, especially at idle.

In this case, it is recommended to clean the injector nozzles. It is recommended to carry out this procedure using special cleaning products every 60...70 thousand kilometers, regardless of what kind of gasoline you use.

Faulty sensors

The operation of the injection engine is based on commands from the electronic control unit (ECU), which, in turn, receives information from sensors located in the engine. Accordingly, if incorrect information is received, the control unit may give a command to form a too rich mixture, which will lead to the appearance of black smoke from the exhaust pipe. What kind of fuel is used, gas, gasoline or diesel fuel, does not matter in this case. In this case, black smoke will only be an external sign of a malfunction. Also, the car will lose its dynamic characteristics, the engine will “trouble”, “sneeze”, and the idle speed will fluctuate.

To diagnose sensors, you can use either a scanner or a regular multimeter. When black smoke occurs when starting a cold engine, then first of all it is worth checking the air flow/pressure sensor, engine temperature, throttle valve, and if on a hot engine, then the oxygen sensor (lambda).

Fuel pump

For cars equipped with injection engines, the fuel pump is located directly in the fuel tank, and from there it supplies gasoline under high pressure to the fuel rail. In rare cases, it happens that the pump produces too high a pressure, that is, higher than necessary, which causes an overflow in the injection chamber, and as a result, black smoke from the exhaust when starting and/or when idling and while driving .

Diagnosing a fuel pump is a rather complicated matter, and it is best to entrust it to specialists. In particular, the pressure and performance they produce are checked using special instruments. Since often increased pressure is produced not only by the pump itself, but by a faulty regulator.

Black smoke due to lack of air

The engine consumes a lot of fuel most often due to a rich fuel mixture, and there are two options:

  • the injectors supply too much fuel to the cylinders;
  • little air is supplied to prepare the mixture.

The main reasons for insufficient air in the intake tract:

  • air filter clogged with dirt and dust;
  • clogged channels in the intake manifold.

Checking the condition of the air filter is very simple; just remove it from the housing. It should be noted that the filter element is replaced according to the established regulations; as a rule, the filter is changed every 15-30 thousand kilometers traveled.

It is believed that a little black smoke with a sharp increase in load (overclocking) is acceptable, but if the smoke has a gray tint, this is already bad.

Black smoke can also be caused by:

  • intercooler clogged with dirt;
  • failed catalyst;
  • faulty air flow sensor.

Black smoke from diesel exhaust

Please note that the exhaust of even a working diesel engine has a black-blue tint, unlike gasoline or liquefied gas. Therefore, it is necessary to distinguish between the normal amount of exhaust gases and their excessive amount, especially taking into account the fact that the gases have a characteristic black color.

Any diesel engine is characterized by 4 main reasons why black smoke comes out of the exhaust pipe:

  • lack of air (both clogged air filter and damage to the intake pipe);
  • weak compression;
  • leaking injectors (especially noticeable when you press the gas sharply or when driving with a load);
  • the injection timing angle is broken (an early angle leads to increased soot formation).

More about these and other reasons below.

Particulate filter

Black smoke from the exhaust of a diesel engine will depend on what environmental standards the car's engine meets. Modern environmental standards, in particular Euro-5, require the installation of a particulate filter, the task of which is to clean exhaust gases from harmful substances. Accordingly, if it fails, black smoke will pour out.

If the particulate filter is partially clogged, black smoke comes out of the exhaust pipe when over-gasping or simply when operating in normal mode. There are two ways out of this situation - replacing the particulate filter or cleaning it.

High pressure pump

In diesel engines, a high-pressure pump (HP pump) is responsible for supplying and dosing fuel. Accordingly, when its work intensity increases, it produces a larger amount of diesel fuel than necessary, which is why an overflow occurs, which also leads to rich black exhaust gases.

On old-type (classic) diesel engines, it is enough to check the operation of the pump - its performance, the output pressure. In modern diesel engines, in particular those equipped with a Common Rail system, it also makes sense to check the operation of the sensors from which information is sent to the electronic engine control unit. Receiving incorrect information from them can also cause black smoke from the exhaust pipe when you sharply press the gas pedal or simply during normal engine operation.

Ignition timing

The point is that in conventional (classical) diesel engine systems the ignition angle may be incorrectly set, including due to chain stretching. This can cause black smoke to appear from the exhaust when it is cold, when it is hot, and in other conditions.

Please note that in modern common rail diesel systems there is no such problem, since the advance angle is set automatically by the engine control unit. If in such a system the angle is lost, it is necessary to check the functionality of the electronic control unit itself, as well as the operation of the sensors that affect the correct operation of the engine.

Turbocharged engines

Engines equipped with turbines have their own nuances. In particular, the turbine may be the cause of the appearance of black smoke from the exhaust pipe. Under normal operating conditions, the pressure should be 0.8...1 atmosphere above standard atmospheric pressure. If the measured pressure is higher or lower than specified, both cases may result in black smoke in the exhaust gases.

Intake tract

A fairly common cause of black smoke from the exhaust pipe is reduced flow of the intake tract. Most often, the critical element in this case is the air filter. It may be blocked for trivial reasons - it was changed a long time ago, not in accordance with the current regulations.

Accordingly, less air passes through it than is necessary for normal operation, while fuel remains at the same level. This means that it is necessary to check the condition of the air filter and, if it is clogged, replace it with a new one.

EGR system

A fairly common reason why black smoke comes out of the exhaust pipe is a faulty exhaust gas recirculation system - EGR (Exhaust Gas Recirculation). The fact is that USR systems are mainly equipped with engines of European cars with a temperate climate. But in severe frosts, the diesel engine does not warm up so quickly, which is why the dampers and servos of the EGR components simply become clogged with soot. After all, the enriched mixture is served longer than usual.

Accordingly, during normal operation, a lot of exhaust gases are returned back to the intake manifold. This naturally leads to a lack of air for the engine, which in turn leads to the appearance of black smoke from the exhaust. If the recirculation system is working properly, then at full engine load it closes completely.

Reasons for the appearance of black smoke from the muffler pipe

If a diesel engine smokes black smoke, this means only one thing - the car has problems related to fuel consumption. Such smoking is always accompanied by:

  • increased fuel consumption;
  • unstable engine operation at any speed;
  • loss of power.

The blackness is very noticeable in winter during the day on the snow; black smoke often comes out in large quantities when the car accelerates sharply.

There may be several reasons for increased smokiness:

  • injectors pour fuel into the cylinders;
  • the high pressure fuel pump is incorrectly adjusted or faulty;
  • The injection timing of the injection pump is set incorrectly;
  • the turbine is faulty (if the engine is turbocharged);
  • the air filter is clogged;
  • low compression in cylinders;
  • the timing belt is incorrectly installed;
  • The particulate filter is clogged with soot.

Black smoke also comes out if the car is filled with low-quality diesel fuel. Low-quality fuel poses a great threat to the engine; because of it, fuel injectors quickly fail, and the fuel pump can also suffer. To avoid such a problem, you should refuel only at proven gas stations, such as Lukoil, Gazpromneft or Rosneft.

Reasons for the appearance of black smoke from the muffler pipe

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